Motorsense AI POWERED MOTOR FAILURE PREDICTION SYSTEM

The MotorSense wireless vibration and temperature sensor enables cost effective, condition-based predictive maintenance by providing technicians and facility operators with real-time quantitative information about the health of their rotating machinery, such as pumps, motors, generators, turbines, compressors, gear boxes, fans and blowers.

Continuous remote monitoring and measurements from MotorSense triaxial sensors in combination with its AI-driven software provide the actionable data needed to schedule maintenance of critical equipment once it is really needed and optimize the overall asset reliability.

The web based monitoring platform MotorSense Connect allows easy access to all data and alarm notifications, which can be individually configured.

The annual motor failure rate is conservatively estimated at 3-5% per year, and can be up to 12%, as reported. Downtime in a factory is very expensive and, in most instances, exceeds the cost of motor replacement. Almost every factory loses at least 5% of its productive capacity from downtime, and many lose up to 20%.

The MotorSense cost consists of an initial price for the sensor hardware and setup and a periodical subscription fee for the AI software and data monitoring by experts. The detailed price is determined by the amount of sensors and the subscription period.

In a case study at one of our customers 200 MotorSense sensors were installed and the result was monitored for 6 months. During this monitoring period the system predicted three possible motor failures 3 – 4 weeks in advance allowing the engineers to schedule maintenance in the right moment. The cost saving by avoiding the unscheduled downtime by far exceeds the subscription cost of the MotorSense software.